Ravioli Twin Connectors America Series

Connectors type America in accordance to the Standard EN1175-1

Ravioli Twin Connectors Europa Air-tech Series

Twin ConnectorsEUROPE Series 80 - 160 - 320A
with Air Supply System Air-tech

Why EURO - Connectors with Air Supply System
RAVIOLI’s EURO-Connectors have CE markings
and are in conformity with the following Norms:
- The Norm DIN 43589 parts 1 and 2, which defines
unified distances between centres and
unified dimensions.
- Recommendations FEM 4007a and 4007b
- EEC European Community Directive 86/663 Add.C
- Standardised European Norm EN1175-1
- EEC European Directive 73/23 - Low Voltage
Using EUROPE Series Connectors,
RAVIOLI customers know
that they are in conformity with the CEE Norms.

Furthermore, in some types of traction battery a mixing
of electrolite through air is required in order to improve
the life of the battery itself.
Therefore, connectors are provided with a system
including two small pipes, one for the socket and one for the plug, for
transportation of air between battery charger and battery.

Main features
These connectors are suitable for linking electrical motors,
batteries and battery chargers for lift trucks and
electric vehicles up to each other.
Each model is made up of a plug and a socket
different from each other.
The range includes three models:

80A : for 16 or 25 mm2 insulated cable
160A : for 25, 35, or 50 mm2 insulated cable
320A : for 50, or 70 mm2 insulated cable

All types are prepared for the use of reducing bushings
depending on the diameter of cable used.
The main contacts are in silver-plated electrolytic copper.
As laid down by the Norms:

• the connectors are supplied with a coding
  pin for operating voltage which ensures that only
  same voltage plugs and sockets can be connected.
  The codified values are 24-36-48-72-80-96V cc.

• standard equipment includes a cable clamp at the
  end of the joined plug and socket,
  which guarantees protection degree IP23.

• all electrical parts are protected against accidental contact.
  In addition, two auxiliary contacts featuring maximum 20A
  continuous duty with advance opening compared to
  the main contacts can be mounted.

Other Features
Maximum operating voltage 150V cc
Temperature range -20°C + 90°C
Mechanical life (connecting-disconnecting manoeuvres) > 106 op.

The moulded housing is made of material with high
dielectric andmechanical resistance,
resistant to both bases and acids normallyfound in batteries.
Possibility of soldering or crimping the cables in the contacts,
withsuitable tools.

Types and Codes
The Europe Series of twin connectors featuring the Air-techSystem,
as presented in this catalogue,
are supplied dismountedand complete with all accessories required for assembly,
includingair pipes

80A	cat no.	Code
16/25 mm2 plug - complete kit with air	231	E SBC80-A
16/25 mm2 socket with handle -complete kit with air	235	E PBC80MA
Male auxiliary contacts (2 pc.)	237	E XS80-A
Female auxiliary contacts (2 pc.	238	E XP80-A

160A	cat no.	Code
35/50 mm2 plug - complete kit with air	531	E SBC160-A
35/50 mm2 socket with handle - complete kit with air	535	E PBC160MA
Male auxiliary contacts (2 pc.)	537	E XS160-A
Female auxiliary contacts (2 pc.)	538	E XP160-A

320A	cat no.	Code
50/70 mm2 plug - complete kit with air	831	E SBC320-A
50/70 mm2 socket - complete kit with air	833	E PBC320-A
Handle	839	E M160320A
Male auxiliary contacts (2 pc.)	837	E XS320-A
Female auxiliary contacts (2 pc.)	838	E XP320-A

Connecting the wires

Remove insulating material from wire endings
using a suitablewire-stripping tool.
Ensure that all non-conducting plastic is removed
before introdu-cing the wire into the jack.
The following lengths of bare wire must be respected:

Wire lengths	80A	160A	320A
Main contacts	18 mm	20 mm	20/25 mm
Auxiliary contact	7,5 mm	7,5 mm	7,5 mm

It is advised to use the wire sections recommended
as well as anyreducing bushings. In the event of crimping
suitable tools should be used.
WARNING:
incorrect crimping may lead over-heating, which may inturn cause
damage to the insulating casing of the connector.

Ravioli Twin Connectors EUROPE Series 80-160-320A

Main features
These connectors are suitable for linking electrical motors,
batteries and battery chargers for lift trucks and
electric vehicles up to each other.

Each model is made up of a plug and a socket
different from each other,
and both prepared with a fitting for a handle.

The range includes three models:
80A: for 16 or 25 mm2 insulated cable
160A: for 16, 25, 35, or 50 mm2 insulated cable
320A: for 35, 50, or 70 mm2 insulated cable
All types are prepared for the use of reducing bushings
depending on the diameter of cable used.
The main contacts are in silver-plated electrolytic copper.

As laid down by the Norms:
- the connectors are supplied with a coding
pin for operating voltage which ensures that
only same voltage plugs and sockets will be connected.
The codified values are 24-36-48-72-80-96V cc
- standard equipment includes a cable clamp
at the end of the joined plug and socket,
which guarantees protection degree IP23.
- all electrical parts are protected against accidental contact.
In addition, two auxiliary contacts featuring maximum 20A
conti-nuous duty with advance opening
compared to the main contactscan be mounted

Why EURO - Connectors ?
The European Union has led to the unifying and
standardising of norms for all lift truck manufacturers.
Their products must therefore satisfy the norms
included in the EEC
European Machine Directive 89/392.
In the case of connectors the corrisponding
requirements are defined in the
EEC European Directive 73/23 - Low Voltage.
RAVIOLI's EURO-Connectors have CE markings
and are in conformity with the following Norms:
- The Norm DIN 43589 parts 1 and 2, which define unified
distances between centres and unified dimensions.
- Recommendations FEM 4007a and 4007b
- EEC European Community Directive 86/663 Add.C
- Standardised European Norm EN1175-1
- EEC European Directive 73/23 - Low Voltage
Using EUROPE Series Connectors,
RAVIOLI customers know that they are in
conformity with the CEE Norms.

Other Features
Maximum operating voltage 150V cc
Temperature range -20°C + 90°C
Mechanical life (connecting-disconnecting manoeuvres) > 10^6 op.
The moulded housing is made of material with high
dielectric and mechanical resistance,
resistant to both bases and acids normallyfound in batteries.
Possibility of soldering or crimping the cables in the contacts

Types and Codes
Europe Series twin connectors are always supplied dismounted,
but complete
with all accessories required for monting.

80A	cat no.	Code
16/25 mm2 plug - complete kit	331	E SBC80
16/25 mm2 socket - complete kit	333	E PBC80
80A handle	339	E MAN80S
Male main contacts - 16/25 mm2 (2 pcs)	357	E GPP-S80
Male auxiliary contacts (2 pcs.	337	E XS80
Female auxiliary contacts (2 pcs.	338	E XP80

160A	cat no.	Code
35/50 mm2 plug - complete kit	631	E SBC160
35/50 mm2 socket - complete kit	633	E PBC160
Male main contacts - 35/50 mm2 (2 pcs.)	657	E GPP-S160
Female main contacts - 35/50 mm2 (2 pcs.	658	E GPP-P160

320A	cat no.	Code
50/70 mm2 plug - complete kit	931	E SBC320
50/70 mm2 socket - complete kit	933	E PBC320
Male main contacts - 50/70 mm2 (2 pcs.)	659	E GPP-S320
Female main contacts - 50/70 mm2 (2 pcs.)	960	E GPP-P320

Particulars common to models 160 - 320A	cat no.	Code
Handle	639	E M160320S
Male auxiliary contacts (2 pcs.)	937	E XS160320
Female auxiliary contacts (2 pcs.	938	E XP160320

Ravioli Twin Connectors EUROPE
Series Types BC 250

Main features
These plugs and sockets complete the range
of twin connectors used for link-ups between
battery-operated vehicles and battery chargers.
The main contacts are in copper alloy and are
prepared for soldering of cables.An auxiliary
contact with advanced opening compared to
the main contacts can be fitted on the connectors.
They are always supplied dismounted and
complete with all accessories required for mounting.

Other Features
Maximum operating voltage 150V cc
Temperature range -20°C + 90°C
Nominal current 250A
Max. section of insulated flexible cable:
– 50 mm2 per for main contacts
– 10 mm2 for auxiliary contacts

Types and Code
250A	cat no	Code
Plug with handle	659	E SBC250
Socket	649	E PBC250
Male main contacts (2 pcs.)	853	E GPP-S250
Female main contacts (2 pcs.)	854	E GPP-P250
Male auxiliary contact ( 1 piece)	859	E SAX-S250
Female auxiliary contact (1 piece)	860	E SAX-P250